Railings India
Aluminium Systems

Curtain Wall Systems Manufacturer India — Stick-Built and Unitised Aluminium Facade

Stick-built and unitised aluminium curtain wall systems for commercial high-rise buildings, airports, hospitals and institutional facades. Full structural engineering documentation. Pan India supply.

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● ISO 9001:2015 Certified
● 20+ Years Manufacturing
● Full Structural Documentation
● Pan India Supply
● 500+ Projects Delivered

Aluminium Curtain Wall Systems — Technical Specifications

Curtain wall systems from Railings India provide complete weather-tight aluminium and glass facade solutions for high-rise commercial buildings, airports, hospitals and large institutional projects. Systems are designed to IS 875 wind load requirements and supplied with full structural engineering documentation for EPC contractor and PMC submission. 6063-T5 architectural aluminium alloy throughout.

System TypeStick-Built / Unitised / Semi-Unitised
Alloy6063-T5 Architectural Aluminium
Mullion Depth50mm to 200mm (project-specific)
Glazing TypeSingle / DGU / Structural Silicone
Wind LoadIS 875 Part 3 — all Wind Zones
Thermal PerformanceECBC 2017 compliant DGU available
FinishPowder coat / Anodised — any RAL
SealantStructural silicone or pressure plate
Fire StoppingNBC 2016 compliant inter-floor
DocumentationShop drawings, wind load calcs, test reports

Curtain Wall System Types — Stick-Built vs Unitised

Stick-Built Curtain Wall Systems

Stick-built curtain wall systems are assembled on-site from individual mullion and transom sections fixed to the building structure floor by floor. Suited to standard commercial office buildings, hospitals and institutional buildings where site assembly is feasible and project timelines allow. More economical than unitised for low-to-mid-rise applications up to 15 floors.

Unitised Curtain Wall Systems

Unitised curtain wall panels are factory-assembled as complete units and craned into position floor by floor. The preferred specification for high-rise towers above 15 floors, airports and fast-track commercial developments. Factory assembly improves quality control and reduces site time — critical for large infrastructure projects with compressed construction programmes.

Stick-Built vs Unitised — Comparison

FeatureStick-BuiltUnitised
Assembly locationOn-siteFactory
Suitable heightUp to 15 floorsUnlimited
Installation speedSlowerFaster (crane lift)
Quality controlSite-dependentFactory-controlled
CostLowerHigher investment
Best forOffices, hospitals, institutionsHigh-rise towers, airports
IS 875 complianceYesYes
ECBC complianceDGU optionDGU option

Applications in Large Projects

High-Rise Commercial Towers

Aluminium curtain wall systems for commercial office towers and mixed-use high-rise developments. Full structural engineering package for RERA and local body authority submission. Systems designed to wind zone requirements for the specific project location across India.

Airports and Transit Buildings

Curtain wall facades for airport terminal buildings, transit concourses and public infrastructure. Airport Authority of India submission documentation supplied. Systems specified for AAI and private airport terminal projects with bird-strike glazing options available.

Hospitals and Institutional Buildings

Aluminium curtain wall systems for hospital buildings, medical college blocks and institutional campus buildings. ECBC-compliant double-glazed options reduce solar heat gain for air-conditioned hospital environments. NBC 2016 inter-floor fire stopping supplied as standard.

SEZ Developments and IT Parks

Curtain wall facades for SEZ commercial buildings and IT park campuses. Stick-built systems are the standard specification for mid-rise SEZ office blocks. Full landlord documentation package for SEZ authority submission.

Railings India, part of Sun Corporation India, manufactures stick-built and unitised aluminium curtain wall mullion systems from Hyderabad for IT park developers, airport authorities, PMC consultants and EPC facade contractors. Reference supply includes SEZ IT Park (Bengaluru) ECBC DGU facade across 3 towers, GMR Hyderabad Airport terminal glazing and G+40 Residential Tower (Hyderabad) commercial podium curtain wall — with IS 875 Part 3 wind calculations, ECBC U-value / SHGC documentation and IS 617 aluminium MTCs supplied as standard on curtain wall orders.

Curtain Wall Mullions — NBC / ECBC / IS 875 Specification Matrix

Reference specification matrix for PMC technical submittals and EPC facade BOQs. Fenestration performance values align to ECBC 2017 — U-value ≤ 3.3 W/m²K, SHGC ≤ 0.25. Structural design references IS 875 Part 3 for wind load by zone and building height.

Application Building type Mullion profile Glazing spec ECBC target Standard
SEZ IT Park — tower facade (Bengaluru)Commercial / SEZ6063-T5 stick-built mullionDGU 24 mm ECBCU ≤ 3.3, SHGC ≤ 0.25ECBC 2017 + IS 875 Part 3
Airport terminal expansion glazingAssembly / aviation6061-T6 heavy mullion12.38 mm SGP laminatedSafety glass — AAI specIS 875 + AAI + IS 2553
G+40 tower podium curtain wallHigh-rise mixed-use6063-T5 unitised panelDGU 24 mmU ≤ 3.3, SHGC ≤ 0.25ECBC + IS 875 Zone III
GMR Hyderabad Airport landside facadeAviation6061-T6 stick-built10.38–12.38 mm laminatedAAI safety glazingIS 875 Part 3/5 + AAI
Microsoft Campus corporate facadeCommercial campus6063-T5 stick-builtDGU 24 mm low-EU ≤ 3.3, SHGC ≤ 0.25ECBC 2017 + NBC
IIT Hyderabad institutional facadeInstitutional6063-T5 stick-builtDGU 20–24 mmStandard commercial ECBCIS 875 + IS 617
High-rise tower typical floor glazingCommercial / residential6063-T5 unitisedDGU 24 mmU ≤ 3.3, SHGC ≤ 0.25ECBC + IS 875 high-rise wind

Mullion System & ECBC Glazing — Curtain Wall Guidance

System type Profile grade Glazing / ECBC Rationale
Stick-built — IT park / commercial6063-T5DGU 24 mm — U ≤ 3.3, SHGC ≤ 0.25Flexible geometry; ECBC green building compliance
Unitised — high-rise tower6063-T5 / 6061-T6DGU 24 mm low-EFactory-assembled; faster high-rise installation
Heavy mullion — airport / assembly6061-T612.38 mm SGP laminatedIS 875 high wind + AAI safety glass requirement
PVDF finish — coastal / premium6063-T5 PVDF (Kynar)DGU 24 mm — U ≤ 3.315–20 year colour retention; coastal corrosion resistance

System Selection Matrix — Stick-Built vs Unitised vs Window Wall

Decision reference for PMC teams selecting facade systems by building height and programme. See NBC 2016 compliance guide for safety glazing requirements.

Factor Stick-built curtain wall Unitised curtain wall Window wall system Structural glazing
Typical heightG+5 to G+25G+20 to G+60G+3 to G+15G+10 to G+40
ECBC performanceU ≤ 3.3, SHGC ≤ 0.25U ≤ 3.3, SHGC ≤ 0.25U ≤ 3.3U ≤ 3.3, SHGC ≤ 0.25
Installation speedModerate — site assemblyFastest — crane lift panelsFast — per-floor installSlow — specialist labour
Sector guideIT parksHigh-riseIT parksAirports
Product pageCurtain wallCurtain wallAluminium windowsCurtain wall

PMC Documentation Checklist — Curtain Wall Mullion Systems

Documents supplied for curtain wall PMC submittal packages. Request via project enquiry.

# Document Format PMC use
1IS 875 Part 3 wind load calculation — floor-wisePDF + calc sheetStructural design basis approval
2ECBC glazing performance data — U-value, SHGC, VTPDFGreen building certification
3NBC safety glazing compliance statementPDFAuthority submittal
4AutoCAD shop drawings — elevation, section, anchor detailDWG + PDFDesign freeze / GFC
5Aluminium MTC — IS 617 grade 6063-T5 / 6061-T6PDF per batchMaterial approval
6Glass MTC — IS 2553 / IS 16613 DGUPDF per batchMaterial approval
7Finish specification sheet (PVDF / powder coat RAL)PDFArchitect colour approval
8Installation method statement — anchor / bracket fixingPDFSite safety plan
9Third-party inspection coordination letterPDFPMC QA protocol
10O&M manual — gasket replacement, panel reglazingPDFHandover dossier

PMC pre-submittal checklist: □ ECBC U ≤ 3.3 / SHGC ≤ 0.25 confirmed  □ IS 875 wind zone and building height on calc  □ Mullion profile grade (6063-T5 / 6061-T6)  □ DGU pane thickness and low-E spec  □ Anchor / bracket detail on drawings  □ Shop drawings stamped pre-GFC  □ PVDF finish spec where coastal

EPC Contractor Workflow — Curtain Wall Mullion Package

Stage EPC action Railings India deliverable Duration Approval gate
1. EnquiryShare facade elevation, wind zone, ECBC targetBudgetary spec + ECBC matrix3–5 daysPMC + facade consultant
2. Technical submittalIssue LOI / draft POFull document pack (items 1–8)7–10 daysPMC + developer
3. Shop drawing approvalComment anchor detail, mullion centresRevised stamped facade drawings10–14 daysPMC design freeze
4. GFC releaseConfirm panel quantities per elevationFinal BOQ + production release3 daysEPC procurement
5. FabricationHyderabad factory QA + batch MTCs6–10 weeksEPC factory inspection (optional)
6. Mock-up (if required)Install sample facade panel on sitePerformance test report (water / air)2–3 weeksArchitect + PMC sign-off
7. Dispatch & installationFloor-wise / elevation delivery programmePacked panels + install guidePer programmeSite logistics + crane plan
8. HandoverSubmit as-built + dossierO&M manual + ECBC compliance pack5–7 daysPMC close-out

Curtain Wall Mullion Project Evidence

Project references drawn from Railings India portfolio on case studies and projects. No additional project names introduced.

Project / zone Sector Scope Key specification Documentation
SEZ IT Park (Bengaluru)Corporate / SEZAluminium curtain wall — 3 towers, 12,000 sqft6063-T5, ECBC DGU U ≤ 3.3ECBC + IS 875 + shop drawings
GMR Hyderabad AirportAviationTerminal facade glazing — landside zones6061-T6, 12.38 mm SGP laminatedIS 875 + AAI submittal
G+40 Residential Tower (Hyderabad)High-rise mixed-usePodium curtain wall — commercial base6063-T5 unitised, DGU 24 mmECBC + IS 875 Zone III
Airport Terminal ExpansionAviationExpansion zone curtain wall mullions6061-T6, assembly zone glazingIS 875 + AAI + NBC safety glass

Outcome — SEZ IT Park (Bengaluru): Aluminium curtain wall facade across 3 towers — 6063-T5 profiles with ECBC DGU documentation (U ≤ 3.3, SHGC ≤ 0.25) for green building certification.

IT park case study →  ·  Airport case study →  ·  IT park sector guide →  ·  High-rise sector guide →  ·  Manufacturer credentials →

Frequently Asked Questions

What wind load standard applies to curtain wall systems in India?

Curtain wall systems in India must be designed to IS 875 Part 3 (Wind Loads on Buildings and Structures). The applicable wind zone is determined by project location. We supply wind load calculations stamped by a structural engineer for all curtain wall projects. Documentation is accepted by local bodies and EPC PMCs across India.

What is the difference between stick-built and unitised curtain wall?

Stick-built systems are assembled on-site from individual sections — more economical for buildings up to 15 floors. Unitised systems are factory-assembled panels lifted into position by crane — faster installation and better quality control for high-rise towers and airports where site assembly is impractical.

Do you supply ECBC-compliant curtain wall systems?

Yes. Our curtain wall systems are available with double glazed units (DGU) meeting ECBC 2017 requirements for commercial buildings. U-value and SHGC documentation is supplied for building energy performance submission. This is required for IGBC-rated buildings and government projects in energy-regulated states.

What documentation do you supply for curtain wall projects?

We supply AutoCAD shop drawings (plan, elevation, sections at all connections), structural calculations to IS 875 Part 3, material certificates for aluminium and glass, sealant specifications, inter-floor fire stopping details and installation methodology statements. Full package for EPC tender submission and authority approval.

What is the minimum project size for curtain wall supply?

Our minimum curtain wall supply is 1000 sq ft of facade area. For large projects (10,000+ sq ft), we provide dedicated project engineering, fixed-price supply contracts and site coordination. Contact our technical team with your project drawings for a detailed assessment and pricing.

Why Specify Railings India for Curtain Wall Systems

01

IS 875 and ECBC Compliant

All curtain wall systems engineered to Indian wind load and energy standards. Structural calculations supplied for authority submission.

02

Stick-Built and Unitised

Both system types from one manufacturer. Select the right specification for your project height, programme and budget.

03

Full Engineering Package

Shop drawings, wind load calculations, material certificates and fire stopping details supplied as standard for EPC tender and authority submission.

04

Pan India Supply

Curtain wall systems supplied to large-scale projects across all states. Factory-direct pricing with Pan India logistics and site coordination.

Curtain Wall Systems for Your Project — Get a Quote

Submit your project facade area, height and location. Our technical team responds within 24 hours with system recommendations and pricing.

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Stick-Built vs Unitised — The Two System Types

Stick-built curtain wall is assembled on site, piece by piece — mullions fixed to the structure, transoms clipped in, glass panels installed from outside on scaffolding or cradle. This system is preferred for buildings with irregular geometry, complex corners, or where site access for large unitised panel delivery is constrained. It requires more site time and more skilled installation labour than unitised, but offers greater flexibility to accommodate site dimensions and structural movement.

Unitised curtain wall is assembled in the factory as storey-height or multi-storey panels — complete with glass, seals and drainage channels — which are lifted into position by crane and clicked together at the slab edge. Faster on-site installation, better factory quality control, and better suited to repetitive high-rise facades where the speed advantage per floor accumulates significantly over 30–50 floors. The trade-off is the need for tight dimensional tolerance between structural slab positions and factory panel dimensions — requires careful survey and coordination before fabrication commences.

Thermal Performance and ECBC Compliance for Curtain Walls

Curtain wall systems for ECBC-compliant commercial buildings require thermally broken mullion profiles — the aluminium inner and outer faces are separated by a polyamide thermal break, reducing the frame U-value from approximately 6 W/m²K (non-broken) to 2.0–3.5 W/m²K (thermally broken). Combined with DGU low-e glazing, this brings the overall curtain wall assembly to ECBC-compliant U-values for most Indian climate zones. We supply structural calculations, thermal performance data and ECBC compliance documentation for all curtain wall systems supplied to commercial projects requiring green building or ECBC certification.